As the industrial packaging environment demands faster lines, product coding automation becomes a fundamental aspect. Automated coding while enabling efficient digital transformation also ensures that industrial printing keeps up with increasingly complex processes.
But, what are the best ways to integrate automation into smarter product coding? What benefits will manufacturers obtain while utilizing the technology?
Why Coding Automation Matters in Modern Manufacturing
In modern manufacturing with high-volume production and growing demand for precision, product coding automation matters more than ever. This system provides manufacturers with several key benefits, such as:
Efficiency and Production Speed
Automated coding can deliver high-resolution prints while operating in high-speed production. It works by eliminating human intervention and minimizing errors, meaning you can enhance production efficiency to a higher level.
Consistency
Since automated coding can provide more reliable outputs, the system ensures accurate and consistent marking in every line. With the help of such automation systems, manufacturers no longer face compliance issues and product recalls.
Traceability
Manual coding and marking systems are prone to errors and misprints, and this can affect the reliability of product tracking. On the other hand, product coding automation systems deliver more readable results, helping manufacturers to meet traceability standards.
Cost-Effectiveness
Minimum downtime and less errors lead to more cost-saving solutions. With automated operation, costs become more efficient by reducing reliance on manual labour.
Sustainability
Accurate marking and coding help manufacturers avoid materials waste, promoting a more sustainable printing process.
Read About: The Evolution of Marking and Coding Technology: From Manual to Automated Systems
Common Barriers to Automation in Industrial Coding
Although automated coding emerges as an innovative printing solution in today’s fast-paced production, manufacturers encounter a number of challenges while incorporating the existing system effectively. Below are some common barriers manufacturers may face:
High Initial Cost
Product coding automation requires a high initial cost for installment. Costs may include equipment, software, and staff training. Small industrial settings with limited budgets may hesitate to adopt this option due to financial constraints.
Technical Difficulty
Automation technology may promote efficient processes with less human intervention, but it also needs specialist handling, especially for troubleshooting issues. This is why technical expertise remains essential to minimise downtime.
Integration Challenges
Another barrier that manufacturers often address is the difficulty of integrating the system to the existing IT infrastructures. For this reason, manufacturers need practical solutions to integrate the system more effectively into smarter product coding.
Integrated Solutions for Smarter Product Coding
Integrating automated coding and marking for smarter production means connecting the technology and system to promote product coding into more intelligent processes. Here are some recommended steps for integrating these solutions.
Centralised Label Management
By centralising label management, you are simplifying the production process with only a single platform. Instead of managing production lines separately, a centralised system allows you to control all label information and designs comprehensively.
Real-Time Monitoring & Troubleshooting
Product coding automation enables real time monitoring, allowing you to evaluate what’s actually happened to your printing system even remotely. This allows for rapid troubleshooting before issues escalate.
Automatic Verification and Inspection
Automated coding systems are equipped with sensors that can check whether printed codes are correct or not. Integrating the system into your coding technology will ensure product quality and reduce product recall risks.
Secure Data Handling and Anti-Counterfeit Features
The system has the capability to secure your data with anti-counterfeit features. It means the technology can keep sensitive product information safe, build consumer trust, and meet global regulatory standards.
Benefits of Automating with CIJ Printers
CIJ printers are an advanced printing technology featuring a non-contact system that is usually employed to print batch numbers, expiration dates, and other critical products’ information. This technology promotes product coding automation with interesting benefits, such as:
Supporting High-Speed Production Lines
CIJ is basically designed to support high-speed production lines, even printing thousands of items only within seconds. This makes CIJ the top choice for packaging solutions, especially in industries like cosmetics, electronics, and pharmaceuticals.
Read About: Why High-Speed Production Lines Need Continuous Inkjet Technology
Versatile for Any Surfaces
Whether you are printing on glass, metal, cardboard, or even plastics, CIJ is an excellent choice for all. The system uses a non-contact technology with a stream of ink droplets, so it can print without touching the surfaces directly.
Automated and Real-time Coding
CIJ is also a flexible technology that can be easily integrated with automated systems. It can print code automatically based on serial numbers or batch info. All data can be seamlessly pulled from central labelling management.
How DSI Supports End-to-End Automation
DSI specializes in the coding and marking industry and provides manufacturers with reliable product coding automation using CIJ printers. Our advanced system is equipped with turnkey and comprehensive solutions from installation to maintenance support.
So, whether you are in cosmetics, pharmaceuticals, or even electronics industries, DSI is ready to transform your lines from manual into fully automated and smarter systems.
Start your automation journey with us and explore our complete list of top continuous inkjet printers here.
References
https://www.domino-printing.com/en/blog/2025/solutions-for-automated-product-coding
https://hitachiprinting.co.id/industrial-coding-and-marking/
https://www.domino-printing.com/en/blog/2019/achieve-maximum-efficiency
https://www.linxglobal.com/en/solutions/coding-types/
