
In modern manufacturing, high-speed production lines demand precise and durable product marking for regulatory compliance and traceability. Traditional coding solutions often struggle with speed and environmental factors like dust and heat. That’s where Continuous Inkjet (CIJ) technology excels—delivering high-quality, long-lasting prints at rapid production speeds.
Businesses highly depend on reliable printing technologies by seamlessly integrating them with their production lines. With a built-in system to detect errors, this technology is a perfect coding option that is suitable for most substances and applications.
Challenges of Coding on Plasterboard Surfaces
One major challenge is ensuring that the printed codes withstand handling, moisture, and rough transportation conditions. CIJ printers offer fast-drying, high-contrast inks that remain legible throughout the product’s lifecycle.
It can be a daunting task to print onto drywall or plasterboard. Whether it is known for wallboard, gypsum board, or gyprock, there remains the same hard task.
The hardest demanding task is to print onto the backing paper. The drywall or plasterboard manufacturer needs to print at linear speeds.
Typically, the code consists of a product logo or compliance information, and a description. An example is EWC codes (European Waste Catalogue). It is also a must for the manufacturer’s logo to be printed in a large format since it is a part of the necessary information.
In the board production process, dust from fibers and gypsum combined with vibrations and heat create a harsh environment. They can contaminate printer equipment. There must be a resistant and robust printer against moisture and dust.
Moreover, the speeds needed for the manufacturing line are up to 200 meters per minute. This requires accuracy and resolution. Manufacturers used to opt between code and speed quality, but thanks to modern printers, those tasks can be done in one device.
Maintaining Code Quality at High Production Speeds
CIJ printers use specialized inks designed to adhere to porous and non-porous surfaces, ensuring permanent markings even in fast-moving production lines. The non-contact printing method prevents mechanical wear on the printhead, extending its lifespan and reducing maintenance downtime.
Even at elevated production speeds, CIJ or continuous inkjet technology printers can perform high-quality coding. The technology and design employ some key features to create consistent code quality.
The speed to propel ink droplets of this technology is approximately 20 m/s, resulting in a greater distance between the substrate and the print head. Without any physical interference, this non-contact method helps the high-speed production process to maintain quality.
Coding for Long-Lasting Traceability
With its famous functions to produce high-quality and durable codes, CIJ is important in terms of product traceability in various manufacturing lines. The design matches perfectly for long-lasting marking. See a complete list of continuous inkjet printers here.
CIJ printers are designed to work continuously to reduce delay, making them suitable for production environments. With the ability to deliver durable and high-quality code, you can let them do the job.
Advances for Dusty Environment
High linear speeds, little error tolerance, continuous production, dusty and hot environments can be frustrating. A device with a very high reliability is required in this area. For dusty environments, CIJ printers are suitable for their useful features.
The sealed printed design of CIJ printers can minimize debris and dust that can turn into critical components. This maintains the quality even if there are a lot of airborne particles.
Furthermore, inkjet technology printers are mostly integrated with self-cleaning mechanisms. This supports regular cleaning to prevent dust accumulation which can be harmful to the nozzle.
As the printer can withstand high dust levels or harsh industrial conditions, it is equipped with rugged and durable construction that can protect sensitive components from dust contamination.
Last but not least is the positive airflow system. These inkjet technology printers can keep dust away by blowing the air around the printhead.
Choosing the Right Technolsterboard Coding
It is critical to apply the right technology for plasterboard to ensure durable making, efficient production, and compliance with industry standards. Here are the reasons why an inkjet printer is the right choice.
Continuous inkjet printers can be applied for plasterboard production since it can accommodate the rapid production rates. In addition, it is also versatile. The ability to produce logos, graphics, as well as various fonts is another valuable function.
Apart from making a wide range of markings, inkjet technology also can create machine-readable codes and real-time data in any combination and size. The next reason is as mentioned earlier related to its durability in harsh environments.
It can deal with challenging areas even in a wet environment. This is useful when it comes to the construction material industry that is familiar with such an area. The material compatibility is also worth considering.
Not only for paper baking plasterboards, but it can also print other materials with good output. This matters since legible codes and clarity are critical for product traceability and identification. Read About: Continuous Inkjet Printers: The Solution for Printing on Diverse Materials.
The fact is that continuous inkjet printers are the evolution of the oldest printing technologies that are still in use today as the answer to demanding needs. It is fueled by flexibility, speed, and reliability.
Inkjet technology is the solution for your business production needs. you can effectively manage money, and ensure control, consistency, and quality to efficiently utilize your factory space. See a complete list of continuous inkjet printers here.
Ensure seamless, high-speed coding with advanced CIJ technology. Contact our team for expert recommendations or request a demo today!
References:
- https://controlprint.com/can-continuous-inkjet-printers-be-incorporated-into-any-production-line/
- https://www.linxglobal.com/en-gb/blog/batch-coding-and-printing-technologies-revolutionising-high-speed-production-lines/
- https://www.domino-printing.com/en/industries/industrial/boards/coding-onto-plasterboard