Continuous Inkjet Printers (CIJ) have altered the industrial printing environment because of their flexibility, speed, and dependability. This printing equipment may be used on various surfaces and conditions when compatible inks are used.
That’s why CIJ printers are widely employed in a variety of sectors. These are great for imprinting product codes, batch numbers, expiry dates, and other information onto various materials. So, let’s look at why they stand out as the most excellent option here.
How Continuous Inkjet Technology Works?
The CIJ printing technique is based on the concept of constant ink stream. Before printing, this system creates a steady line of ink that is then split up into droplets.
Inks are fed from one tube into a pressure tank inside the printer to create a small, consistent stream. The stream then passes through a piezoelectric device, which vibrates and forms tiny droplets.
This continuous stream enables continuous inkjet printers to apply marks even on high-speed manufacturing lines, guaranteeing that each product is tagged without delay.
Once produced, each droplet receives a small electric charge and travels through deflecting plates that direct it toward the substrate. Droplets not needed for printing are sent back to the ink system, keeping the flow going and cutting down on waste.
Read About: Industrial Coding and Marking Systems: Where to Start
Why Continuous Inkjet Printers is the Best Solution
CIJ has become indispensable for its speed, flexibility, and dependability. Because of its distinct characteristics, this printing machine is particularly beneficial for high-volume, continuing activities.
Printing on Non-Porous and Porous Surfaces
Among its best features is the printer’s capacity to print on porous and nonporous surfaces. This flexibility is crucial for companies that produce a wide range of products, as it allows them to run the same printer for many materials.
CIJ printers with compatible inks may move from printing on absorbent cardboard packaging to non-porous metal cans or glass bottles, addressing the coding demands of sectors such as food and beverage, medicines, and electronics.
For example, cans and bottles often condense in the beverage industry, hindering adhesion. However, CIJ printers with properly prepared inks may overcome these limitations.
In the pharmacy business, for example, CIJ printers ensure that each product is correctly labeled without compromising its security by using precise tagging on package packs and tubes.
High-Speed, High-Volume Printing
CIJ printers are noted for their outstanding speed, which is critical in businesses that use high-volume manufacturing lines. A standard CIJ printer can print at rates of up to 1,000 feet per minute, making it ideal for high-speed enterprises.
The constant flow of compatible ink droplets reduces printing pauses and delays, resulting in flawless product coding.
Compared to competing printers, CIJ technology is built for 24-hour operation, allowing it to manage rigorous production schedules without frequent disruptions.
This speed is beneficial in food packing and automobile components industries, where each product must be tagged correctly without slowing down the line.
In wire and cable manufacturing, for example, CIJ printers are very valuable since they can print data such as batch numbers and lengths directly on wires, moving quickly down the assembly line.
Ink Variety for Different Applications
Next, CIJ printers accept compatible inks, making them suited for almost every coding need.
CIJ printers’ inks are designed to satisfy specific criteria, such as clinging to strange surfaces, environmental resistance, or food safety. With continuous inkjet printers, you can use the following links for different tasks:
- High-temperature ink;
- Softly pigmented ink;
- Hard pigmented ink;
- Non-transferable ink;
- Alcohol-resisting ink;
- UV-readable ink;
- Thermochromic ink.
As you know, different industries have different ink needs. For example, CIJ printers may use non-toxic, food-safe inks on food-related products to ensure they follow the rules.
The wide range of these compatible inks enables firms to pick the ideal ink for any application, boosting safety and brand protection.
Minimal Downtime and Easy Maintenance
CIJ printers are also noted for their endurance and low maintenance needs, resulting in less downtime during production. These printers have fewer moving components, which means fewer mechanical faults and more straightforward troubleshooting.
Regular maintenance can swiftly handle common difficulties, such as ink clogs or filter blockages, enabling the manufacturing line to run smoothly.
Furthermore, continuous inkjet printers are built to withstand harsh conditions, with several models including dust and moisture-resistant construction for further longevity.
In sectors such as construction and manufacturing, CIJ printers with long-lasting inks can print even in dusty, high-temperature conditions.
Furthermore, many CIJ printers are made of modular stainless steel and resist environmental conditions, ensuring long-term reliability. It is crucial in industries where consistent, reliable printing is needed to increase production.
Future-Proof Technology
As technology advances, CIJ printers have kept up, providing future-proof features that adapt to changing industrial requirements.
Not only are the compatible inks used, but the printing machine is also compatible with contemporary automation systems and software, making it simple to incorporate into more significant, fully automated production lines.
So, these CIJ printers are very flexible to technology improvements and changing industry needs. This versatility implies that CIJ printers may expand to meet the demands of the business, providing long-term usability and value.
Furthermore, continuous inkjet printers are designed with modular components, allowing enterprises to upgrade or replace components without investing in a whole new system.
This adaptability is especially useful for organizations such as medicines and consumer products, where new rules or materials may need customized ink formulas or updated printing capabilities.
When used with the correct inks and equipment, CIJ printers are a flexible and cost-effective solution that can adapt to changes in the industrial and regulatory environment.
Continuous inkjet printing technologies are fast, adjustable, and long-lasting, making them ideal for marking and coding in various business areas.
CIJ printers can meet the needs of high-speed, high-volume production lines for businesses since they can print on almost any material with a wide range of compatible inks, including porous and non-porous surfaces. See a complete list of continuous inkjet printers here!
Referensi
https://www.domino-printing.com/en/blog/2022/continuous-inkjet-cij-printer
https://techno-me.com/what-is-a-continuous-inkjet-cij-printer/
