Plasterboard traceability is crucial for ensuring smooth production. It helps resolve production issues quickly through code tracking. Today, this process can be managed with smart coding technology. Let’s take a closer look to understand it better.
Understanding the Traceability Challenge in Plasterboard Manufacturing
Plasterboard manufacturing is a large-scale industry that focuses on production speed, high volume, as well as quality consistency. The main challenge in this supply chain is to ensure the traceability of each board produced, or maintain plasterboard traceability.
These products are often used in large constructions, so that in the event of quality problems, for example due to defective goods, the manufacturer should be able to quickly track down the problematic batch.
Without a proper coding system, the tracking process can be time consuming, increase costs, and can severely decrease customer confidence. Accordingly, strong traceability is not only about product identification, but also about data transparency from production to installation in the field.
From Manual Stamping to Smart Codes – The Industry Shift
In the past, plasterboard was marked manually using stamps or paper labels. However, this method has many limitations, such as lost labels, quickly fading ink, and limited printable data.
Nowadays, the industry is turning to scannable intelligent codes, such as 2D codes, which are capable of containing detailed information and have excellent traceability. This shift reflects a paradigm shift towards full digitalization in manufacturing processes and supply chains.
How 2D Codes Improve Efficiency and Compliance
2D codes such as QR codes or DataMatrix allow for much more complex data storage than traditional barcodes. This technology has the following advantages:
- Powered by GS1, which can facilitate greater data sharing and identify opportunities for sustainable optimization,
- Streamline operations, because the code can be scanned in seconds. This helps accelerate plasterboard traceability,
- Manufacturers can easily indicate production data according to safety standards. It deals with regulatory compliance,
- Enables data transparency, from manufacturers to contractors, as it has access to consistent information,
- The code can connect directly to a digital-based supply chain management system.
Smart Coding for Irregular Surfaces Like Plasterboard
Plasterboard has a texture that is difficult to label using traditional methods. Inkjet-based intelligent coding technology solves this challenge with special inks that adhere firmly to rough surfaces.
Therefore, the code remains legible even if the plasterboard goes through a heavy transportation and storage process.
Non-Contact Printing and Small Space Compatibility
The main advantage of inkjet technology is its non-contact nature, allowing printing without touching the product. This is especially important for plasterboard production, which requires high speed.
In addition, this inkjet technology can be installed in tight spaces, making it flexible for various production line configurations without sacrificing efficiency.
Choosing the Right Inkjet Technology for Traceability
Every industry has different needs, so choosing the appropriate inkjet technology is a strategic step. Two types of technology that are widely used are Continuous Inkjet (CIJ) and Thermal Inkjet (TIJ). Both offer different solutions depending on production priorities.
CIJ vs Thermal Inkjet – What Works for You
CIJ is designed for high-speed production with challenging environmental conditions. Suitable for plasterboard because it can print on dusty and rough surfaces without compromising the readability of the code.
Meanwhile, TIJ provides sharper print quality but is better suited for lower production volumes and cleaner environments than plasterboard manufacturing.
Why Printhead Quality Matters in Harsh Environments
The production environment of plasterboard is often full of dust and has high humidity. The quality of the print head is very important to maintain the consistency of printing.
Durable printheads reduce the risk of damage, keep codes clear, and lower maintenance costs and downtime. This increases long-term productivity.
Boosting Supply Chain Visibility Through Traceable Codes
Traceability does not stop at the production stage, but continues until distribution. The scannable code allows every party in the supply chain, from manufacturers to distributors, to access real-time product information.
This minimizes shipping errors, and if a defective product arises, the problematic batch can be quickly identified and resolved through the code. Thus, it can quickly make product withdrawals.
Variable Data and Alphanumeric Code Marking
Other than 2D codes, information can be added in the form of variable or alphanumeric data, such as:
- Production date
- Batch code
- Plasterboard size
- Production plant number
This variable data provides more flexibility for both manual and automatic identification. The system also supports real-time printing of changing data as per production requirements.
How Smart Coding Supports Automation in Construction Logistics
In the era of modern construction, automation has become a necessity. With scannable codes, plasterboards can be connected to Warehouse Management systems and digital logistics platforms. Therefore, plasterboard traceability can be managed properly.
This integration supports distribution efficiency, reduces manual input errors, and supports sustainability by reducing waste due to production errors.
Smart coding forms the backbone of plasterboard traceability. DSI introduces inkjet technology with smart coding traceability that enhances efficiency, ensures compliance, and provides transparency across the entire supply chain.
To understand why inkjet technology is crucial for high speed production lines, read more: Why High-Speed Production Lines Need Continuous Inkjet Technology.
Now, it’s time to streamline production with smart coding technology. Explore the complete list of continuous inkjet printers here.
References:
- https://www.domino-printing.com/en/blog/2025/why-the-future-of-plasterboard-traceability-lies-in-scannable-smart-2d-codes
- https://www.domino-printing.com/en/blog/2024/design-for-sustainability-crafting-more-sustainable-ecommerce-packaging
- https://www.wipotec.com/en/marking/2d-codes-in-retail
