Why Do Manufacturers Need Coding and Marking to Optimize Efficiencies?
In manufacturing, the production line plays a crucial role. This division is responsible for maximising output by assembling, building, and packaging products efficiently often under demanding conditions.
Operators on the production line bear heavy responsibilities not just in ensuring output but also in avoiding costly errors. These environments prioritise speed and accuracy, not comfort, all in pursuit of operational efficiency. To maintain optimal performance, production environments require printing systems that can withstand heat, moisture, dust, and rigorous cleaning processes.
Due to the hard job descriptions, every task on production lines should run smoothly and keep a minimum of possibilities on the downtime. However, the environment in the production division is somehow extreme and everyone needs to adapt with it.
For instance, a place for coding and marking has no place for transferring the thermal. The inkjet printing machine will run continuously even if the inkjet or CIJ finds it hard to run.
Furthermore, here are the explanations of how Linx Continuous Inkjet Printers face the challenge of every condition.
How to Optimize Coding and Marking in Thermal Temperature?
Extreme temperatures are common in many production facilities. However, high heat can cause issues with certain types of ink, especially solvent-based inks used on non-porous surfaces, which may evaporate too quickly.
The ink problem appears due to the solvent-based ink which is mostly used to mark on non-porous surfaces is evaporating quickly, even in the low temperatures.
Efficiency in coding and marking is crucial for maintaining product quality in extreme temperatures, both high and low. The use of industrial-grade inkjet printers, such as Continuous Inkjet Printers, ensures that products remain well-tracked without being compromised by technical issues. Utilizing industrial labeling systems that support efficient coding and marking also reduces print errors caused by temperature fluctuations
What Happens to Coding and Marking on Cold Drinks?
Low-temperature environments also pose challenges for coding and marking, particularly due to condensation on cold surfaces. Some of the frozen food industry and bottling plants in the beverage industry face condensation.
It happens while the surface of the water builds up on the cool surface on the packaging, the ink is hard to attach. The solution of this problem in order to optimize efficiency is employing an ink with high-adhesion.
Manufacturer will need an ink that has special formulation for this environment. Using CIJ printers with high-adhesion ink formulas ensures that expiry dates and batch codes stick even on wet or icy packaging. It has to apply the expiry dates and other marks quickly and reliably on the packaging surfaces despite the condensation.
Find inkjet printers which are designed to use a wide range of inks that can be used for several environments.
For cold beverages and frozen foods, high adhesion ink solutions are crucial to ensure clear and durable coding that resists smudging caused by condensation. By efficiently labeling products with specialized inks, companies can guarantee the clarity of product information, even under cold conditions. This enhances the efficiency of coding and marking for frozen products, ensuring that codes remain legible until they reach the consumer.
What Happens to Powdery Manufacturers?
The division of the production line should always keep the cleanliness. Some manufacturers which deal with powdered materials such as flour and coffee to cement have a challenge with dust.
Dust particles can mix with solvent-based ink, leading to clogged nozzles or reduced print quality in CIJ printers. Unless the manufacturer has a specific measurement in place to prevent it, the problem would appear as always.
To overcome these dusty environments, manufacturers need to use specialist inkjet models which use pressurized printhead technology like the one we had.
This solution would be able to prevent the interference of the dust. Furthermore, this efficiency optimization might seal back the panel of the cabinet and house the ventilation to prevent dust’s ingress.
For manufacturers operating in dusty environments such as cement or flour production, optimizing coding systems is crucial to maintain uninterrupted productivity. Utilizing specially designed printers equipped with pressurized printheads helps ensure reliable marking in dusty conditions, thereby maintaining efficiency without compromising code clarity on products. Linx printers with pressurised printheads are designed to handle dusty conditions, reducing maintenance needs and preserving output quality.
Will the System of Coding and Marking Waterproof?
In industries like food and beverage, waterproof coding systems are essential due to strict hygiene and regular washdown requirements. However, there is a consideration key for food manufacturers. For instance, these industrial manufacturers must be able to keep hygiene and cleanliness at several levels.
The waterproof issue comes due to the regular deep-cleaning of the environment of the production line. Especially when there is any coding and marking system within.
Each shift of the production line which includes coding and marking systems would flow a lot of water. Furthermore, manufacturers should use a continuous inkjet printer which is able to seal every unit and the regular cleaning would be done according to the schedule. CIJ printers with IP55/IP65 ratings can endure water exposure, making them suitable for harsh, wet environments.
The sealtronic technology of continuous inkjet printers would start the coding and marking system after washing down rapidly.
Energy Efficiency and Cost Optimization
Many manufacturers seek solutions to increase efficiency while minimizing costs. In addition to energy-efficient thermal inkjet printers, using eco-friendly practices in printing, such as utilizing sustainable inks and recycling used cartridges, further enhances this optimization.
Implementing printers with energy-saving features improves productivity while also aligning with corporate sustainability goals. By combining cost-efficiency with environmentally responsible practices, manufacturers can optimize both their operations and their impact on the planet.
To Conclude
Coding and marking systems must adapt to a variety of environmental challenges to maintain consistent, high-quality performance. To optimize the efficiencies, manufacturers need to analyze the real problem and try to find a solution. For rise temperature, manufacturers will need a less solvent-based ink so that the mark would not evaporate easily.
While cold manufacturers must provide a special ink which would attach every coding and marking rapidly due to the condensation issue. The powdery manufacturer will need a special inkjet that will prevent any dust interference. Furthermore, manufacturers have to give more attention in order to solve any problems left in the coding and marking systems.
For a more efficient method of printing and tracking batch numbers on your products, consider industrial printers such as Continuous Inkjet Printers and Thermal Inkjet Printers from DSI. With these tools, you can automate high-quality label printing and enhance product management within your business.
For long-term success, choose trusted industrial coding machines like Linx from DSI to ensure resilience, reliability, and reduced downtime across every condition.
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