As printing needs continue to diversify, the demand for efficient non-contact printing technology is becoming increasingly essential. This is why most commercial printers are seeking ways to become more advanced.
Unlike traditional printing methods, non-contact printing eliminates the need for direct pressure, making it ideal for delicate, curved, or uneven surfaces. This ability allows manufacturers to achieve consistent results across various substrates, even in fast-paced production environments. This technology is widely used in packaging, electronics, and medical industries for precise and high-speed marking
Inkjet technology has reached a usable level at this stage, allowing commercial printers to equip themselves with cost-efficiency and high productivity. Most importantly, they do not compromise quality.
What is Non-Contact Printing and How Does It Work?
It refers to a printing method where ink or other materials are delivered to a substrate without any physical contact. This is different from traditional tools where direct contact is needed in transferring images.
Digital data is the key to how it works. It controls the deposition of ink, allowing customization and quick change without the use of any physical plates. One of the most widely used non-contact printing technologies today is inkjet printing.
It forms text or images by delivering droplets onto the substrate. Individuals and industrial parties are both utilizing it for purposes like batch coding because of its precision and flexibility. Read About: The Best Food and Beverage Batch Coding Solution.
This is different from thermal transfer printing, which requires direct contact between the print head, substrate, and ribbon film. Inkjet avoids these limitations, enabling faster setup, reduced maintenance, and higher flexibility in production. This shapes a digital printing system.
Eventually, through a computer, it transfers the artwork to the printing unit. This allows different printing sequences in sequence and uncomplicated and fast changeovers.
Key Benefits of Inkjet Technology for Industrial Printing
In enabling high-quality direct printing, inkjet technology uses microscopic ink droplets for precise and consistent output. This means that it doesn’t need to touch the printed surface. Because of this non-contact ability, it is now being known in a wider field for individual or industrial use.
Its simple internal structure, combined with a built-in scanning mechanism, helps reduce overall device costs. This simplicity also minimizes downtime and accelerates daily operational workflows. Additionally, they also do not require set-up time because there are no plates used.
Inkjet Printing vs. Laser Marking: Which One is Best for Your Business?
Both inkjet printers and laser marking systems are great for product coding tasks that require high speed. Their application versatility, substrate compatibility, and reliable results prove that they are excellent parts for various materials, specialties, and sizes productions.
Inkjet printers and laser systems are now entering the market to deal with different operational needs. They are invented with specific substrates and applications in mind. They come in some categories that make it a good option for people based on their needs.
Most inkjet or non-contact printing devices are exclusively built for line printing production, while laser systems can mark stationary materials as well as moving substrates. For metal shops, automotive part makers, or aerospace component producers, stationary marking is beneficial.
It provides highly durable marking and long-lasting marking even though it doesn’t perform for a production line. Thus, the laser can be a marking option for those who want to mark stationary materials.
However, if a business does not require fast coding speeds or stationary marking, investing in either system may not be necessary. For your budget and coding process, Thermal Inkjet Printers will be a good option.
The question then becomes: which technology is more suitable for high-speed, precise coding in production line environments? Choosing the right system depends on production volume, substrate type, long-term cost, and maintenance requirements. When you need high-speed, precise coding to utilize in production line applications. Inkjet or laser? Mostly, it is due to cost factors. Read About: Durable Logos on Any Surface with This Thermal Inkjet Printer.
The cost difference is mainly due to some elements. When it comes to upfront costs, the CIJ system is cheaper than the laser system. For consumables cost, the laser will require new tubes after being used for 5 years.
However, since it doesn’t use solvent, ink, or other consumable materials, there is no consumable cost but only tube replacements. Move to CIJ, it will need frequent solvent and ink to operate.
Especially for extraordinarily high volumes, the owner may need to spend higher costs to fulfill these materials. It is in contrast with the laser system which is more economical in this area.
The Future of Inkjet Technology in Industrial Printing
Inkjet technology holds immense potential in the future for various industries. From increasing production speeds to improving print accuracy, inkjet technology is set to expand its applications and support more sustainable operations. Continuous advancements are also making inkjet systems more energy-efficient, reducing waste across production lines. See a complete list of thermal inkjet printers here.
The advanced technology integrated into non-contact printing was invented to improve the process of how a product can be labeled, packaged, and printed. Moreover, manufacturers are conducting more research and developments to support the technology.
With its innovation, inkjet printing has positioned itself as the proper choice for industrial use. Not only because of its superior print resolution to other machines but also its ease of use.
Non-contact printing provides a much more efficient process compared to outdated equipment. It will evolve and grow in the coming years to meet more needs of businesses and consumers.
Looking for a high-quality inkjet printer for your production needs? Explore our latest range of thermal inkjet and CIJ printers designed for efficient, high-speed operations.
Contact our team today for tailored recommendations based on your production requirements here.
References:
- https://www.ruhlamat.com/en/wiki/inkjet-printing-without-touch
- https://www.konicaminolta.com/global-en/inkjethead/technology/technology.html
- https://inkjetinc.com/blogs/default-blog/resources-laser-marking-vs-inkjet-printing
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